CNC Turning Center- BHCK6140A CNC Lathe Machine

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CNC Turning Center, CNC Lathe Machine, Manufacturers China

Biaohuang is an industry-leading CNC Turning Center manufacturer in China. The CNC turning center has comprehensive functions, high machining quality, and high speed. Mainly used for processing the inner and outer cylindrical surfaces of shaft parts and disc parts, the inner and outer conical surfaces of taper angles, the inner and outer surfaces of complex revolving bodies, cylinders, conical threads, etc., and they can also perform various processing such as grooving, drilling, reaming, reaming holes and borings, etc.

CNC Lathe Machine for Sale:

CNC turning machines are capable of processing intricate rotary surfaces, including hyperboloids. Additional axes can be incorporated based on specific requirements, such as C-axis lathes, 3-axis lathes, 2-axis lathes, 5-axis CNC lathes, and 4-axis CNC lathes.

Key advantages of CNC turning machines include:

  1. High Efficiency: CNC turning machines are known for their efficiency in turning and shaping materials, making them a valuable tool for various manufacturing processes.

  2. Strong Rigidity: These machines are designed with robust structures and materials, ensuring stability and minimal vibrations during operation. This rigidity contributes to the overall precision and quality of the finished components.

  3. High Precision: CNC turning machines are capable of achieving tight tolerances and excellent accuracy, making them ideal for applications where precision is critical. The computer-controlled nature of these machines allows for consistent and precise results.

Advantage of CNC turning machine:

Advanced Automation: Utilizing a CNC system for precise control, this machine enables multiple processes to be executed simultaneously by following programmed processing instructions. It can also be outfitted with a hydraulic chuck, hydraulic tailstock, and a robotic arm for automated loading and unloading, significantly reducing manual labor and enhancing production efficiency.

Efficient Chip Disposal: An optional inclined bed design ensures that metal chips naturally slide into the designated collection container, and they can be easily removed via a chainplate conveyor system.

Enhanced Safety: The machine features comprehensive enclosed protection for the utmost safety.

High Speed Capability: The spindle can achieve a rated speed range from 100-7000, enabling rapid machining.

What is a CNC Turning Center?

While conventional cost-effective CNC lathes typically have two axes, X and Z, a CNC turning center boasts multiple axes, ranging from 3 to 5 axes, among others. In addition to its turning and milling capabilities, it excels in high-efficiency operations, reducing both setup times and processing time.

In summary, CNC turning centers exhibit the following key characteristics:

  1. Versatility and Adaptability: CNC turning centers adapt easily to the machining of various parts in small batches, making them ideal for multi-variety production. Unlike traditional lathes that require adjustments when handling new parts, CNC lathes only need a reprogram or process modification to suit different part shapes. This translates to a rapid adaptation, significantly reducing technical preparation time when changing from one part to another. These features make them suitable for small-batch and single-piece processing.

  2. Precision and Consistency: Thanks to the integration of advanced technologies, such as electronics and computer control, CNC machine tools achieve higher machining accuracy compared to conventional counterparts. The process is governed by a pre-programmed computer, eliminating variations stemming from operator skills and experience. This ensures consistency in product quality, even for intricate workpieces that conventional machines may struggle to complete. Complex shapes become achievable through CNC machine tools by simply creating the appropriate program, often with the aid of computer-aided programming.

  3. Enhanced Productivity and Cost Efficiency: The productivity of a CNC turning center, which encompasses the time needed for part processing, is markedly superior due to its wide control over spindle speed and feed rate. This control permits optimization of cutting parameters, substantially boosting efficiency. Reduced processing costs, especially for high-volume production, are a significant advantage as larger batches correlate with lower processing expenses.

    Emphasizing process stability, CNC turning centers cater to both mass production and single-piece manufacturing. In mass production, focus on efficiency is paramount. Various factors such as fixture selection, tool path arrangement, and tool selection play crucial roles in achieving this efficiency.

    In contrast, single-piece production prioritizes first-pass success rates, particularly for parts with intricate shapes and tight precision requirements. The CNC processes employed in single-piece production differ from those used in mass production, with considerations for tool paths, tool selection, and tool change points. Minimizing production setup time is essential in single-piece production, differentiating it from batch production.

What are the types of turning centre?

Turning centers, also known as CNC lathes or CNC turning machines, come in various types designed for different machining purposes. Here are some of the common types of turning centers:

  1. 2-Axis Turning Center: These are the most basic type of turning centers and have two axes: X and Z. They are suitable for simple turning operations and are often used for producing cylindrical and conical shapes.

  2. Multi-Axis Turning Center: Multi-axis turning centers have additional axes, typically including C and Y axes. They are capable of more complex machining operations, such as contouring, profiling, and off-center drilling. Multi-axis turning centers are versatile and can produce a wide range of components with high precision.

  3. Swiss-Type Lathe: Swiss-type lathes are known for their precision and are commonly used for small, intricate parts in industries like watchmaking and medical devices. They are capable of high-speed, high-precision turning and often have sliding headstocks for improved accuracy.

  4. Vertical Turning Center: In a vertical turning center, the workpiece is held vertically, which can be advantageous for certain applications. They are often used for large, heavy workpieces and can provide better access to the workpiece for loading and unloading.

  5. Horizontal Turning Center: Horizontal turning centers hold the workpiece horizontally and are well-suited for applications where chips and coolant need to flow away from the workpiece. They are commonly used in mass production and are ideal for turning operations on cylindrical parts.

  6. Twin-Spindle Turning Center: These machines have two spindles, which allow for simultaneous machining of two workpieces. They are suitable for high-volume production and can significantly reduce cycle times.

  7. Sliding Headstock Turning Center: Sliding headstock turning centers have a sliding headstock that moves along the Z-axis. This design is common in Swiss-type lathes and provides enhanced precision for machining complex parts.

  8. Milling-Turning Center: These machines combine turning and milling capabilities in a single unit, allowing for both rotational and linear cutting operations. They are versatile and can produce parts with intricate features.

  9. Sub-Spindle Turning Center: Sub-spindle turning centers have a secondary spindle in addition to the main spindle. This enables operations such as turning, milling, and drilling on both ends of a workpiece without the need for manual re-chucking.

  10. Multi-Turret Turning Center: Multi-turret turning centers feature multiple tool turrets, often with live tooling, which can perform various operations without the need for tool changes. This results in increased efficiency and reduced cycle times.

Which is general safety in cnc turning?

  1. Training: Ensure that all CNC machine operators are adequately trained and familiar with the specific CNC turning equipment they will be using. Training should cover machine operation, tool changes, maintenance, and emergency procedures.

  2. Personal Protective Equipment (PPE): Operators should wear appropriate PPE, including safety glasses, hearing protection, gloves, and closed-toe shoes to protect against potential hazards.

  3. Machine Inspection: Regularly inspect the CNC turning machine for any signs of wear, damage, or malfunction. This includes checking for loose components, damaged tooling, and coolant system integrity.

  4. Work Area Safety:

    • Keep the work area clean and well-organized to prevent tripping hazards.
    • Secure loose clothing, jewelry, and long hair to prevent entanglement in moving parts.
    • Do not distract or engage in horseplay near operating machinery.
  5. Machine Setup:

    • Ensure proper workpiece clamping to prevent workpiece ejection during machining.
    • Verify tool and workpiece alignments to avoid collisions.
    • Confirm that all safety guards and interlocks are functioning correctly.
  6. Cutting Tools:

    • Use the appropriate cutting tools for the job and ensure they are securely fastened.
    • Regularly inspect and replace dull or damaged cutting tools to maintain cutting efficiency and reduce the risk of accidents.
  7. Emergency Procedures:

    • Familiarize operators with the location and operation of emergency stop buttons.
    • Implement an emergency response plan for fire, electrical failure, and other unforeseen events.
  8. Ventilation and Dust Control: Ensure proper ventilation and dust collection systems to reduce exposure to potentially harmful fumes or dust generated during machining.

  9. Lockout/Tagout (LOTO): Establish and follow lockout/tagout procedures to prevent the accidental startup of machines during maintenance or repairs.

  10. Material Handling: Use appropriate lifting and handling equipment for heavy or awkward workpieces to prevent strain or injury.

  11. First Aid and Fire Safety: Make sure that fire extinguishers and first aid supplies are readily available, and employees are trained in their use.

  12. Safety Labels and Signs: Clearly mark hazardous areas and provide safety signage to warn operators about potential dangers.

  13. Safety Guidelines Compliance: Always follow the manufacturer's safety guidelines and recommendations for the specific CNC turning machine in use.

  14. Continuous Monitoring: Continuously monitor the machine during operation for any irregularities, unusual sounds, or vibrations that could indicate a problem.

  15. Regular Maintenance: Schedule and perform routine maintenance on the CNC turning machine to keep it in optimal working condition.

  16. Safety Culture: Promote a culture of safety in the workplace by encouraging all employees to report safety concerns and incidents.

What CNC machine is used for turning parts?

Turning is a kind of machining mode in which the workpiece rotates and the motor drives the tool holder and drives the tool feed. There are several kinds of lathe that can carry out this kind of machining:
CNC horizontal lathe machine, CNC vertical lathe machine, CNC turning machine.

What kind of workpiece is CNC lathe suitable for processing?

CNC (Computer Numerical Control) lathes are versatile machines used for precision machining in various industries. They are suitable for processing a wide range of workpieces, including:

  1. Cylindrical Parts: CNC lathes are commonly used to machine cylindrical workpieces such as shafts, rods, and tubes. They can perform operations like turning, facing, tapering, and threading on these components.

  2. Rotational Symmetrical Parts: Any workpiece with rotational symmetry, such as gears, pulleys, and bushings, can be efficiently machined on a CNC lathe.

  3. Complex Shapes: CNC lathes equipped with live tooling and multiple axes can produce more complex parts with features like holes, slots, and grooves. These lathes are often referred to as CNC turning centers.

  4. Prototypes and Small to Medium Production Runs: CNC lathes are ideal for both prototyping and batch production. They allow for consistent and accurate replication of parts.

  5. High Precision Components: CNC lathes are known for their precision and repeatability, making them suitable for components requiring tight tolerances and fine surface finishes.

  6. Bar Stock and Chucking Work: Depending on the type of CNC lathe, they can be used for both bar stock (material fed from a bar) and chucking work (material held in a chuck).

  7. Materials: CNC lathes can process a wide range of materials, including metals (e.g., steel, aluminum, brass), plastics, and even some composites. The choice of cutting tools and machining parameters may vary depending on the material.

  8. Aerospace and Automotive Parts: Many components in the aerospace and automotive industries, such as engine parts, landing gear components, and drive shafts, are commonly machined using CNC lathes.

QK1322 CNC Pipe Threading Machine

QK1322 CNC Pipe Threading Machine

QK1322 CNC pipe thread lathe can process all kinds of thread precisely, can cut Metric and British cylindrical and conical pipe threads, and can realize the function of CNC lathe.

CNC Turning Center
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